The Importance of Getting Custom Made Gears
When asked to visualize the gear making process, many people imagine that it’s a process entailing the high-volume, massive factory making of many similar gears for some distant application. Most people imagine that, while gears are sold in various sizes and shapes, each belongs to a standard classification, and it can be purchased anywhere off-the-shelf. However, gears are not always like screws or bolts that come in different standard gauges and sizes. Based on certain applications, custom made gears may also be bought.
Although there are standard gear sizes and types, certain applications may require custom gears to come in small quantities and designed as well as engineered for a unique purpose. Usually, special design for gears is meant to suit important manufacturing processes.
Custom made gears play an important role when precision is required. Gears act as internal elements of systems, and the seamless operation of the systems relies on the flawless engagement of the gears with other moving parts. For instance, a twisted gear tooth, even by a very small proportion of an inch, may cause long-term damage or an immediate defect in the system. Hence, standard gear engineering may not always facilitate the gear precision levels certain applications may demand, making custom design the only practical choice.
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Also, special requirements may necessitate the customization of gears. The high-volume manufacture of certain consumer items may rely on gear types that can easily be duplicated, there’s an extensive array of projects where these standard gear types have no utility. For instance, some extremely unique manufacturing processes may call for specs that are hard to replicate from any existing model, making it necessary to use a special gear design.
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Similarly, reverse engineering gears are a valid goal for customization. This is typically the case when a customer needs a gear to be replaced in an older system. There may not be the manufacture or servicing for these machines anymore, but high-precision gears may still be required for proper operation. A custom gear maker can replicate the original gear through reverse engineering.
Custom gear making is also an option when a customer needs a specific construction material to attain a required performance level. As such, you may order custom bronze, steel, plastic, or nylon gears, among other suitable materials. When you’re after high-strength and low cost, ferrous metals may be the ideal option. Non-ferrous metals will do when you’re prioritizing machinability, resistance to corrosion, and lightness.
Custom made gears can be vital in a range of scenarios. Some of the reasons for ordering a particular design for your gears include the necessity for precision, distinct processes, reverse engineering, and specific materials of construction.